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Corning Incorporated Process Engineer in Reynosa, Mexico

Process Engineer

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Date: May 4, 2021

Location: Reynosa, TAM, MX, 88700

Company: Corning

Requisition Number: 45814

Corning is one of the world’s leading innovators in materials science. For more than 160 years, Corning has applied its unparalleled expertise in specialty glass, ceramics, and optical physics to develop products that have created new industries and transformed people’s lives.

Corning succeeds through sustained investment in R&D, a unique combination of material and process innovation, and close collaboration with customers to solve tough technology challenges.

Our Optical Communications segment has recently evolved from being a manufacturer of optical fiber and cable, hardware and equipment to being a comprehensive provider of industry-leading optical solutions across the broader communications industry.This segment is classified into two main product groupings – carrier network and enterprise network. The carrier network product group consists primarily of products and solutions for optical-based communications infrastructure for services such as video, data and voice communications. The enterprise network product group consists primarily of optical-based communication networks sold to businesses, governments and individuals for their own use.

Process Engineer II

Position Description:

Serve as a global process owner and subject matter expert responsible for the alignment, performance and optimization of OCS processes within the overall process engineering structure. The individual will identify and execute process improvement and capability enhancement projects in support of the process roadmap. He or she will review process changes to ensure global consistency and monitor global performance. This will be done through development of deep knowledge on why the process works, process capability, performance, and control methodology.

Responsibilities:

  • Define, document and maintain the standard for the manufacturing process, including performance level targets

  • Own the PQA certifications for the discipline, including the advancement to higher levels

  • Function as owners and change approvers of global process standards on released processes and confirm all relevant process documentation is kept up to date

  • Participate as stakeholders in new process introduction teams to ensure the global process standard is defined and delivered by the project team

  • Ensure the process is being run to standard

  • Periodic site visits to perform gemba audits against documentation of the global process standard.

  • Review of PQA and run to standard results from Tier 1 audits, coordinating appropriate action plans

  • Lead global process reviews to ensure alignment between sites

  • Identify global process trends and variations through systematic process monitoring & data analysis

  • Define periodic standard reports or control charts to be generated by Tier 1; for example OEE, TAU, sigma level, Ppk

  • Use standard reports or control charts to assess overall process trends and variations within and between plants to identify opportunities for process improvements and analyze process capability

  • Perform in-depth data-based analysis of process variables to identify performance issues and understand cause and effect relationships

  • Develop and drive execution of the process improvement roadmap

  • Gather inputs on process improvements from plant, division and quality partners

  • Consolidate and track improvement projects

  • Lead projects within the framework of the process improvement roadmap

  • Define and execute workstreams and ensure their completion

  • Provide guidance to project teams in order to accomplish goals

  • On-site support for manufacturing troubleshooting based on engineering principles and process understanding

  • Provide second line support for Tier 1 engineering when existing standard troubleshooting guides and process documentation is not sufficient for problem resolution

  • Ensure consistent evaluation of processes changes through structured experimental plans, statistical data analysis, qualification and change control

  • Document process changes through a formal change evaluation and control system such as PEQS and Windchill

  • Promote Process Engineering as a rigorous discipline with comprehensive training program

  • Serve as process engineering champions by demonstrating engineering rigor, mentoring junior process engineers and promoting process engineering development

Travel Requirements: up to 15%

Hours of work:

  • Monday through Friday, 7:30am to 5pm as a base schedule.

  • Schedule will need to be flexed periodically to accommodate other time zones

Required Education:

  • Bachelor of Science in Engineering or equivalent

Required Years and Area of Experience:

  • 4 - 7 years experience in plant engineering or an engineering support role to a manufacturing operation.

Required Skills:

  • Data Based Decision Making Skills

  • Strong Problem Solving Skills

  • Bilingual (English/Spanish), English skills > 80%

Desired Skills:

  • Green Belt Certification or 6-Sigma Equivalent

  • Project leadership skills, including multi-cultural teams

  • Expertise in change management and documentation control systems

  • Strong computer and data management skills

  • Understanding of Process Control and Process Discipline tools

  • Statistical tools such as statistical process control, hypothesis testing, sampling plans, capability analysis

  • Experimental design and analysis

  • Training in KT and MEE

  • Ability to engage with shop floor personnel and with plant leadership

  • Able to communicate through remote means (conference calls, email, IM)

  • Professional written and spoken communication

Process Discipline Specific Skills:

  • Knowledge of optical connectors, including construction, assembly and performance measures

  • Knowledge of automated equipment, including overall maintenance strategies

  • Knowledge of TPM

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