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TAI Process Safety Engineer in Phillipsburg, New Jersey

Looking for an opportunity to develop and maintain a safety-conscious environment within a chemical manufacturing facility? TAI Engineering has an immediate opening for a Process Safety Engineer to ensure daily and weekly compliance with Process Safety Management (PSM), Risk Management Plan (RMP), Toxic Catastrophe Prevention Act (TCPA), and Discharge Prevention, Containment, and Countermeasure (DPCC) regulatory requirements.

Here's a taste of what you'll be doing:

  • Support and lead Process Hazard Analysis (PHA) to identify and mitigate risks in chemical and mechanical processes.

  • Ensure all identified safeguards are implemented and documented.

  • Evaluate and ensure proper functioning of safety-critical systems.

  • Provide recommendations for Safety Instrumented Systems (SIS) design improvements and maintenance schedules.

  • Oversee inspections, testing, and maintenance for tanks, piping, valves, and other critical equipment.

  • Coordinate third-party involvement for specialized inspections and certifications.

  • Participate in process design and engineering reviews to incorporate safety and compliance considerations.

  • Review new equipment and modifications to ensure alignment with PSM standards.

  • Review previous PSM, DPCC, TCPA, RMP audits reports; develop and execute plans to close open audit findings and/or recommendations.

  • Implement corrective and preventative actions to ensure repeat findings do not occur.

  • Daily inspection and activity logs.

  • Weekly compliance summary reports.

  • Updated documentation for PSM, RMP, and DPCC programs.

  • Recommendations for improvements based on findings and assessments.

  • Training session materials and attendance records.

  • Mock audit findings and corrective action plans.

  • Weekly progress updates detailing contractor management and inspection outcomes.

You'll be a perfect fit if you have:

  • B.S. in relevant engineering discipline (Mechanical, Electrical, Civil/Structural, etc.).

  • Minimum of 2 years of experience in a PSM Manufacturing environment.

  • Strong knowledge of OSHA PSM (29 CFR 1910.119), EPA RMP (40 CFR Part 68), and NJDEP DPCC regulations.

  • Proven experience conducting compliance assessments and implementing corrective actions.

  • Strong communication skills to provide clear, actionable guidance and training.

  • Relevant certifications such as CSP (Certified Safety Professional), PE (Professional Engineer), or similar qualifications are preferred.

Compensation & Benefit Offerings:

  • Annual Profit Sharing Bonus (variable).

  • PTO and Paid Holidays.

  • Health Benefits: Employee through family level coverage for medical, dental, and vision insurances. Company funded life and long-term disability insurances. Short Term Disability, FSA, HSA, EAP, and supplemental life insurances (employee – family) are also available!

  • 401(k)with employer match.

What TAI offers:

  • Opportunity to support a variety of clients within cutting edge biopharma facilities

  • A chance to work alongside some of the brightest minds in technical services.

  • The opportunity to make a real impact on a variety of industry-leading projects.

  • The ability to balance your work and family activities.

  • Flexible work schedule

  • Work in a dynamic and collaborative environment that values creativity and innovation.

  • Competitive salary and benefits package.

If you're interested in learning more about TAI Engineering and what made us a top-20 partner to the manufacturing sector per Engineering News Record (ENR), please visit us at www.taiengineering.com.

TAI provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.

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