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G-TECH Services, Inc. Manufacturing Process Engineer (General Assembly) in Normal, Illinois

Contract with potential for direct hire

Responsibilities:

Equipment & Process Development

  • End-to-end owner that designs, executes, and delivers portions of General Assembly conveyance systems, automation cells, process equipment/tooling, and processes

  • Integrate new vehicle models and variants into existing facilities

  • Implement line re-rate projects

  • Assist in the development of assembly process flow, build sequence and logistics strategies to optimize for direct labor, quality, safety, and other KPIs

  • Manage equipment suppliers/partners during RFQ, design, buy-off, installation, commissioning, and ramp up

  • Develop and execute equipment qualification plans including correlation, process capability (CP/CPK), and Gage Repeatability / Reproducibility (GR&R)

  • Provide input into the continuous evolution of equipment standards

  • Partner with Product Design and Operations teams to ensure successful ramp and long-term sustained production

  • Ensure achievement of safety, quality, cost, timing & performance targets

  • Provide regular, metric-based project updates to the management team.

  • Challenge assumptions that are not backed up by a thorough engineering evaluation

Product Development

  • Conduct Design for Manufacturing and Assembly (DFMA) studies and feedback to Product Design teams, drive content reduction and simplifications

  • Provide input into the continuous evolution of DFMA standards

  • Lead new product virtual builds and participates in early prototype builds to validate manufacturability and processes

  • Support systems integration and automation – PLM, SAP, MES, etc.

  • Be part of a world-class engineering team, with a focus on high-quality work and rapid project deployment.

Qualifications:

  • Bachelor’s degree in Engineering or similar technical field.

  • 5+ years of experience in an engineering role related to automated equipment or manufacturing processes

  • Experience optimizing existing processes for rate, yield, availability

  • Knowledge of manufacturing and processing principles (cycle time analysis, quality control, equipment efficiency, equipment selection, return on investment, error proofing, ergonomics, material logistics)

  • Demonstrated ability to effectively solve difficult technical problems, challenge assumptions, and the status quo

  • Ability to work independently

  • Capable of working as a member of a team across several cross-functional disciplines, including with external stakeholders.

  • Exceptional verbal and written communication skills.

  • Experience working in both 2D & 3D CAD environments

  • Knowledge of robot automation cells, conveyance systems & controls automation

Preferred Skills:

  • Systems knowledge and experience – PLM, SAP, MES

  • Extensive experience launching new products and production lines

  • Extensive experience in product DFMA

  • Extensive experience in DVA

Category Manufacturing

Function Engineering

Req ID JN -102022-118831

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